The liquid tempered chocolate is deposited into a metal or plastic mold in the shape of the final product. The molding process can be other done manually or mechanically.
Before molding, the chocolate is kept at 30-32° C and delivered to warmed plastic or metal molds with a metering pump. The filled molds pass over a vibrating shaker to let the trapped air escape.
They then pass through a cooling channel where by slow cooling, the mass hardens and finally at 10° C, the final chocolate products falls out of the mold.
The main types of molds include solid, shell and hollow molding.
Solid molding: the process is primarily used to produce small novelty items and bars. A chocolate with a low plastic viscosity is desired for the proper release of entrapped air. Solid chocolate e.g., Hershey’s Milk Chocolate Bar, is the most common molding.
Shell molding: It is a process by which a liquid or soft center is incorporated inside a chocolate shell. The centers are usually somewhat soft, from truffles, fudges, creams and cordial cherries to semiliquid caramels and liqueurs.
Hollow molding: The items most commonly associated with hollow molding include Easter eggs, bunny rabbits, and Santa Clauses. Chocolates is deposited into one-half of the mold, the mod is then closed and rotated so that the liquid chocolate completely coats the inside surface of the mold.
Molding process of chocolate
The word chocolate is derived from the Aztecs names for the tree, and for the drink they prepared from the beans. These words live on in Mexican today as ‘choclatl’ for the drink and ‘cacauatl’ for the tree. Chocolate was first cultivated as a crop, by ancient Mesoamerican peoples. They used cacao beans to create a frothy chocolate drink flavored with spices.
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